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The principle structure, maintenance, and repair of a reducer.
Release time:
2024/12/04
The principle structure, maintenance, and repair key points of the Changzhou reducer are summarized as follows:
1. Structural Principles
The Changzhou reducer mainly consists of a motor, input gearbox, intermediate gearbox, output gearbox, and base. It uses the principle of gear transmission to achieve speed ratio conversion and power transmission, widely used in various mechanical transmissions.
2. Main Structure
1. Motor: Provides the power source, usually a three-phase asynchronous motor.
2. Input Gear: Connects to the motor, operates at high speed, and serves to input power.
3. Intermediate Gear: Achieves transmission speed ratio conversion, containing multiple gears of different modules.
4. Output Gear: Connects to the load device to achieve the purpose of deceleration.
5. Bearing: Supports axial loads and ensures rotational accuracy.
6. Gearbox: Supports the gear pair and contains lubricating oil.
3. Maintenance
1. Regularly inject qualified lubricating oil to replenish consumption.
2. Check if the coupling is flexible.
3. Check if the reducer has abnormal noise or heating.
4. Regularly clean the gears to maintain cleanliness.
5. Change the lubricating oil according to the manual's instructions.
4. Repair Key Points
1. When disassembling, pay attention to marking positions to ensure consistency during reassembly.
2. Replace damaged components such as bearings, seals, bolts, etc.
3. Pay attention to the fit gaps of each part during reassembly.
4. Refill lubricating oil, paying attention to the oil level.
5. Conduct a trial operation inspection after assembly.
Proper routine maintenance and repair are key to extending the service life of the reducer and ensuring normal performance.
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